REMOVAL AND INSTALLATION
1. Cylinder block 2. "B" terminal harness 3. "S" terminal harness
4. Starter motor Front
DISASSEMBLY AND ASSEMBLY
1. Magnetic switch assembly 2. Adjusting plate 3. Shift lever set 4. Center bracket (A) 5. Yoke assembly 6. Armature assembly 7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly 10. Internal gear 11. Planetary gear 12. Pinion shaft 13. Packing 14. Thrust washer 15. Center bracket (C) 16. E-ring 17. Pinion assembly 18. Pinion stopper 19. Pinion stopper clip 20. Rubber seal 21. Gear case assembly
REMOVAL
CAUTION: Be careful to not damage surrounding parts when removing starter motor from the vehicle.
: Front
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
NOTE: Reset electronic systems as necessary.
INSPECTION
Magnetic Switch Check
(B): "B" terminal (C): "C" terminal
4. Test continuity between "S" terminal (A) and "M" terminal (C). (B): "B" terminal
Pinion/Clutch Check
Brush Check
Minimum length of brush : Refer to STR
Brush Spring Check
Spring tension (with new brush) : Refer to
Brush Holder Check
Yoke Check
Magnet is secured to yoke by bonding agent. Check magnet for cracks and to ensure it is secured to yoke. If damaged, replace yoke assembly.
CAUTION: Do not clamp yoke in a vise or strike it with a hammer.
Armature Check
3. Check commutator surface.
4. Check diameter of commutator.
Commutator minimum diameter : Refer to STR
5. Check depth of insulating mold from commutator surface.
PINION PROTRUSION LENGTH ADJUSTMENT
1. Apply battery power to the magnetic switch.
2. Push the pinion back to remove the slack and measure clearance "L" between the front edge of the pinion and the pinion stopper.
Clearance "L" : Refer to STR
3. If the measurement value is not within specifications, adjust using the adjustment plate.
SERVICE DATA AND SPECIFICATIONS (SDS)
Starter Motor
Description The starter motor magnetic switch is supplied with power when the ignition switch is turned to the START position while the selector lever is in the P (Park) or N (Neutral) position. ...
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", us ...
Steering wheel
Tilt operation
Push the lock lever 1 down and adjust the
steering wheel up or down 2 to the desired
position.
Pull the lock lever 1 up to lock the steering
wheel in place.
WARNING
Do not adjust the steering wheel while
driving. You could lose control of your
vehicle and cause an accid ...
Break-in schedule
CAUTION
During the first 1,200 miles (2,000 km),
follow these recommendations to obtain
maximum engine performance and ensure
the future reliability and economy of your
new vehicle. Failure to follow these recommendations
may result in shortened
engine life and reduced engine
performance.
...