INSPECTION AFTER REMOVAL
Oil Filter
CAUTION:
Do not reuse the washer.
Camshaft Runout
1. Put Vblock on a precise flat table, and support No. 2 and 5 journals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft sprocket) because it has a different diameter from the other four locations.
4. If it exceeds the limit, replace camshaft.
Camshaft Cam Height
1. Measure the camshaft cam height with a micrometer (A).
2. If wear exceeds the limit, replace camshaft.
Camshaft Journal Oil Clearance
CAMSHAFT JOURNAL DIAMETER
Measure the outer diameter of camshaft journal with a micrometer (A).
CAMSHAFT BRACKET INNER DIAMETER
CAMSHAFT JOURNAL OIL CLEARANCE
NOTE:
Camshaft brackets cannot be replaced as single parts, because they are machined together with cylinder head. Replace whole cylinder head assembly.
Camshaft End Play
Measure the camshaft end play on the dial indicator when camshaft is moved forward/backward (in direction to axis).
Standard : 4.000 4.030 mm (0.1574 0.1586 in)
- Dimension "B" for camshaft thrust
Standard : 3.877 3.925 mm (0.1526 0.1545 in)
Camshaft Sprocket Runout
1. Put Vblock on precise flat table, and support No. 2 and 5 journals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft sprocket) because it has a different diameter from the other four locations.
2. Measure the camshaft sprocket runout with a dial indicator (A).
(Total indicator reading)
Limit : 0.15 mm (0.0059 in)
Valve Lifter
Check if surface of valve lifter has any wear or cracks.
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER
VALVE LIFTER HOLE DIAMETER
Measure the diameter of valve lifter hole of cylinder head with an inside micrometer (A).
VALVE LIFTER CLEARANCE
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket Oil Groove
CAUTION:
NOTE:
This section provides the inspection method of oil passage of cam sprocket on the intake side. For oil passage on the exhaust side, the inspection procedure must be changed as instructed below:
Step 3 : Remove exhaust valve timing control solenoid valve. Refer to EM56, "Exploded View".
Step 4 : Crank engine, and then check that engine oil comes out from exhaust valve timing control solenoid valve hole (A). End crank after checking.
Step 5 Perform the following inspection if engine oil does not come out from exhaust valve timing control solenoid valve oil hole of the cylinder head.
- Remove oil filter, and then clean it. Refer to EM56, "Exploded View".
- Clean oil groove between oil strainer and exhaust valve timing control solenoid valve. Refer to EM56, "Exploded View".
Step 6 : Remove components between exhaust valve timing control solenoid valve and camshaft sprocket (EXH), and then check each oil groove for clogging.
a. Release the fuel pressure.
b. Remove intake manifold.
c. Disconnect ignition coil and injector harness connectors.
(1) : Plug
:Engine front
WARNING:
CAUTION:
5. Perform the following inspection if engine oil does not come out from intake valve timing control solenoid valve oil hole of the cylinder head.
6. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
7. After inspection, installation of components is in the reverse order of removal