Exploded View
1. Circlip 2. Dust shield 3. Slide joint housing
4. Snap ring 5. Spider assembly 6. Boot band
7. Boot 8. Shaft 9. Damper band
10. Dynamic damper 11. Circlip 12. Joint sub-assembly
Wheel side
Disassembly and Assembly
DISASSEMBLY
Transaxle Side
CAUTION: Protect shaft using aluminum or copper plates when fixing with a vise.
CAUTION: Use paint for matching marks.
CAUTION: Use paint for matching marks.
Wheel Side
CAUTION: Protect shaft when securing it in a vise using aluminum or copper plates.
CAUTION:
- Align drive shaft puller and drive shaft, remove by pulling firmly and uniformly.
- If joint sub-assembly cannot be removed after five or more unsuccessful attempts, replace shaft and joint subassembly as a set.
INSPECTION AFTER DISASSEMBLY
Check the following items, and replace the part if necessary.
Shaft
Check shaft for runout, cracks, or other damage.
Dynamic Damper
Check damper for cracks or wear.
Joint Sub-Assembly (Wheel Side)
Check the following:
Replace joint sub-assembly if there are any non-standard conditions of components.
Housing and spider assembly (Transaxle Side)
Replace housing and spider assembly if there is scratching or wear of housing roller contact surface or spider roller contact surface.
NOTE: Housing and spider assembly are used in a set.
ASSEMBLY
Transaxle Side
a. Install dynamic damper to shaft.
b. Secure dynamic damper with bands in the specified position.
CAUTION: Do not reuse bands.
Dimension (A) : Refer to FAX "Drive Shaft".
CAUTION: Do not reuse dust shield.
CAUTION: Do not reuse circlip.
CAUTION:
- Wrap serration on shaft with tape (A) to protect boot from damage.
- Do not reuse boot and boot bands.
CAUTION: Do not reuse snap ring.
Grease quantity : Refer to FAX "Drive Shaft".
CAUTION: If grease adheres to the boot mounting surface (with "*" mark) on shaft or housing, boot may be removed. Remove all grease from the surface.
Boot installation length (L) : Refer to FAX"Drive Shaft".
CAUTION:
- If the boot installation length exceeds the standard, it may cause breakage of the boot.
- Be careful not to touch the inside of the boot with the tip of tool.
14. Install large and smaller boot bands securely.
CAUTION: Do not reuse boot bands.
a. Put boot band in the groove on drive shaft boot. Then fit pawls into holes to temporary installation.
: Pawl
NOTE:
For the large diameter side, fit projection (A) and guide slit (B) at
first.
b. Pinch projection on the band with suitable pliers to tighten band.
c. Insert the tip of band into the lower part of pawl as shown.
: Pawl
15. Check that displacement does not occur when boot is rotated with the housing assembly fixed.
CAUTION:
- If displacement occurs, replace band.
- Do not reuse boot band.
Wheel Side
CAUTION: After applying grease, use a paper waste to wipe off old grease that has oozed out.
CAUTION:
- Wrap serration on shaft with tape (A) to protect the boot from damage.
- Do not reuse boot and boot band.
CAUTION: Do not reuse circlip.
NOTE: Drive joint inserter is recommended when installing circular clip.
Then assemble shaft with joint sub-assembly holding circular clip.
CAUTION:
- Check circlip is properly positioned on groove of the joint sub-assembly.
- Confirm that joint sub-assembly is correctly engaged while rotating drive shaft.
Grease quantity : Refer to FAX "Drive Shaft".
CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on the shaft or joint subassembly, boot may be removed. Remove all grease from the boot mounting surface.
Boot installation length (L) : Refer to FAX "Drive Shaft".
CAUTION:
11. Secure the large and small ends of the boot with boot bands using Tool (A).
Tool number : KV40107300 ( - )
CAUTION:
Dimension (M) : Refer to FAX "Boot Bands".
12. Check that displacement does not occur when boot is rotated with the joint sub-assembly and shaft. CAUTION: Do not reuse boot band.
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Bearing
Drive Shaft
Dynamic Damper
Boot Bands
Exploded View 1. Drive shaft 2. Cotter pin A. Apply Molykote M77 Removal and Installation REMOVAL Remove the wheel and tire assembly using power tool. Refer to WT "Adjustment" ...
Break-in schedule
CAUTION
During the first 1,200 miles (2,000 km),
follow these recommendations to obtain
maximum engine performance and ensure
the future reliability and economy of your
new vehicle. Failure to follow these recommendations
may result in shortened
engine life and reduced engine
performance.
...
U1000 CAN Comm circuit
DTC Logic
DTC DETECTION LOGIC
Diagnosis Procedure
1.CHECK DTC DETECTION
With CONSULT.
Turn ignition switch ON.
Perform self diagnostic result.
Is DTC U1000 detected?
YES >> Proceed to diagnosis procedure. Refer to LAN "Trouble Diagnosis Flow
Chart".
NO >> Ref ...